Automotive: Electropolishing for Improved Surface Finish & EV Battery Conductivity

Electropolishing significantly improves the corrosion resistance and surface finish of automotive parts and leaves EV battery parts with improved conductivity.

How We Work with Automotive Clients

FINISH FIRST: Electropolishing in the R&D Process

Our Finish First methodology enables world class design and manufacturing engineers to approach metal finishing challenges from the beginning, as an advantage in the design and prototyping stage.

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Technical Guide: Metal Finishing for the Automotive Industry

Auto engineers are focused on proper function, safety, reliability and performance of metal parts. Electropolishing can yield a bright and uniform surface finish that will never crack or peel, greatly increasing corrosion resistance and fatigue life improvement.

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Whitepaper: Electropolishing for Significantly Improved Corrosion Resistance

Learn why enhanced corrosion resistance is one of the most common reasons engineers across a variety of industries rely on electropolishing to finish their critical metal parts, especially for parts made of stainless steel. Three included case studies show the difference electropolishing makes.

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Technical Guide: Your Solution to Metal Surface Problems

Whether you are an original equipment manufacturer (OEM), a part manufacturer or a metal working shop looking to solve these common surface problems, it's critical to find a solution to adequately address these surface problems in a cost-effective method.

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Electropolishing for EV Battery Components

As the automotive industry rapidly shifts towards electric vehicles (EVs), the demand for high-performance and reliable components is critical.

Electropolishing provides EV battery manufacturers with a precise, controllable and effective process for eliminating surface defects and improving the conductivity of aluminum and copper parts. Electropolishing is effective for both pre-plating surface improvement, or as the final finishing step.

Electropolishing improves conductivity by eliminating surface defects, refining the surface finish and ensuring parts are free from contaminants that could impair performance. By partnering with Able, electric vehicle manufacturers can ensure their battery components meet the highest standards of quality and reliability, driving the future of sustainable transportation.

Electropolishing for Interior & Exterior Auto Parts

Electropolishing small, critical interior auto parts greatly reduces the threat of lingering metal shavings, burrs and embedded contaminants that can compromise a vehicle’s performance. The process removes a precise amount of surface metal from parts to brighten, deburr, improve corrosion resistance, and remove imperfections and contaminants left behind by stamping, tumbling and other manufacturing processes.

Auto manufacturers also need a process to remove weld discoloration and improve corrosion resistance of exterior metal parts. Electropolishing does all of this in one process, giving the stainless steel a uniformly bright, shiny and chrome-like appearance. Stringent salt spray and humidity tests show that electropolished parts have much higher ability to withstand corrosion and the effects of harsh elements like road salt, which causes corrosion and discoloration over time.

We recommend sending samples for electropolishing so that you can evaluate both finish and dimensional changes. If electropolishing is planned during the design stage, the material removal can be factored into your final size specifications.

Eliminate Burrs, Increase Part Life & Prevent Corrosion

Webinar: Electropolishing for Aerospace
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Benefits of Electropolishing | Metal Deburring for Microburrs
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Fatigue Life Improvement for Parts
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Improve Corrosion Resistance | Stainless Steel & Aluminum Metal Parts
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Electropolishing Blog

The Top 10 Benefits of Electropolishing

When metal parts are machined, a range of compromising imperfections – including microcracks, microburrs, stains, free iron, and Electrical Discharge Machining (EDM) recast – are often left behind. These small but significant imperfections can lead to a host of bad…

How Electropolishing Removes EDM Recast Layer

Electrical Discharge Machining (EDM) is a widely used manufacturing process known for its precision and ability to machine hard materials.

Alpha Case in Titanium Parts: Challenges & Solutions

Titanium alloys are critical in industries requiring high strength-to-weight ratios and corrosion resistance, such as aerospace and medical technologies.

Getting to Know ASTM, SAE, and ISO Standards

In an undertaking as meticulous and methodical as electropolishing and passivation, it’s important to get the details right. That includes meeting the criteria established by outside standard-setting bodies that ensure the highest-quality materials and parts for critical industries like pharmaceuticals,…